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Manufacturing Materials and Processes
Flat Rolling Correct Answers production of a flat plate, sheet, and foil at high speeds, good surface finish, high capital invest, low labor cost 
 
Shape Rolling Correct Answers production of various structural shapes such as I beams and trails at high speed, requires shaped rolls and expensive equipment, low labor cost 
 
Forging Correct Answers production of discrete parts with a set of dies, requires finishing operations, performed at elevated temperatures 
 
Extrusion Correct Answers produc...
- Exam (elaborations)
- • 12 pages •
Flat Rolling Correct Answers production of a flat plate, sheet, and foil at high speeds, good surface finish, high capital invest, low labor cost 
 
Shape Rolling Correct Answers production of various structural shapes such as I beams and trails at high speed, requires shaped rolls and expensive equipment, low labor cost 
 
Forging Correct Answers production of discrete parts with a set of dies, requires finishing operations, performed at elevated temperatures 
 
Extrusion Correct Answers produc...
Design For Manufacturing Final
The design engineer is responsible for what aspects of a new design? Correct Answers All aspects 
 
The manufacturing engineer is responsible for providing: 
a) Tooling & manufacturing equipment 
b) Operating sequences 
c) Manufacturability evaluation 
d) All of the above Correct Answers d) All of the above 
 
Material cost is based on: Correct Answers Part volume, scrap, and volumetric cost of material 
 
Which factors are most important for determining direct labor costs?: 
a) The manufacturi...
- Exam (elaborations)
- • 5 pages •
The design engineer is responsible for what aspects of a new design? Correct Answers All aspects 
 
The manufacturing engineer is responsible for providing: 
a) Tooling & manufacturing equipment 
b) Operating sequences 
c) Manufacturability evaluation 
d) All of the above Correct Answers d) All of the above 
 
Material cost is based on: Correct Answers Part volume, scrap, and volumetric cost of material 
 
Which factors are most important for determining direct labor costs?: 
a) The manufacturi...
Design Process
Engineering Design Process Correct Answers A systematic, iterative, structured way to help engineers develop many possible solutions to a problem to satisfy humans needs and wants. 
 
Iteration Correct Answers Doing something again, like starting over with the design process. 
 
Criteria Correct Answers A means of judging. A standard, rule, or test by which something can be judged. 
 
Prototype Correct Answers A full-scale working sample used to test a design concept by making actual observation...
- Exam (elaborations)
- • 5 pages •
Engineering Design Process Correct Answers A systematic, iterative, structured way to help engineers develop many possible solutions to a problem to satisfy humans needs and wants. 
 
Iteration Correct Answers Doing something again, like starting over with the design process. 
 
Criteria Correct Answers A means of judging. A standard, rule, or test by which something can be judged. 
 
Prototype Correct Answers A full-scale working sample used to test a design concept by making actual observation...
Module 4: Composites Manufacturing Processes
Open Molding Correct Answers A fabrication process where the composite materials are exposed to the atmosphere 
 
Closed Molding Correct Answers A fabrication process where the composite materials are processed in a two sided mold set or within a vacuum bag 
 
Hand Lay-Up Correct Answers An open molding process where the reinforcement is placed manually 
 
Spray-up (Chopping) Correct Answers An open molding process where the resin and glass fiber are deposited using a chopper gun 
 
Gel Coat...
- Exam (elaborations)
- • 9 pages •
Open Molding Correct Answers A fabrication process where the composite materials are exposed to the atmosphere 
 
Closed Molding Correct Answers A fabrication process where the composite materials are processed in a two sided mold set or within a vacuum bag 
 
Hand Lay-Up Correct Answers An open molding process where the reinforcement is placed manually 
 
Spray-up (Chopping) Correct Answers An open molding process where the resin and glass fiber are deposited using a chopper gun 
 
Gel Coat...
Manufacturing Processes, Ch. 1-4
Design for Manufacture and Assembly (DMFA) Correct Answers Integrates product design process with: 
• Materials Selection 
• Manufacturing Methods and Selection 
• Assembly/Disassembly 
• Process Planning 
• Testing 
• Quality Assurance 
 
DFMA Correct Answers • Requires that designers acquire a fundamental 
understanding of the characteristics, capabilities, and limitations of materials, production methods, 
machinery, and equipment. 
• Must consider variability in performance, ...
- Exam (elaborations)
- • 24 pages •
Design for Manufacture and Assembly (DMFA) Correct Answers Integrates product design process with: 
• Materials Selection 
• Manufacturing Methods and Selection 
• Assembly/Disassembly 
• Process Planning 
• Testing 
• Quality Assurance 
 
DFMA Correct Answers • Requires that designers acquire a fundamental 
understanding of the characteristics, capabilities, and limitations of materials, production methods, 
machinery, and equipment. 
• Must consider variability in performance, ...
Materials & Manufacturing Processes Quiz
Thermoset Plastic Correct Answers A polymer that can only be moulded once, if heated again it will burn rather than melt. 
 
Thermo Plastic Correct Answers A polymer that can be moulded more than once. 
 
Welding Correct Answers The process in which separate metal parts are joined using heat and an extra material. 
 
Soldering Correct Answers The process in which electrical components are joined together using an iron. 
 
Injection Moulding Correct Answers When molten plastic is pushed into...
- Exam (elaborations)
- • 8 pages •
Thermoset Plastic Correct Answers A polymer that can only be moulded once, if heated again it will burn rather than melt. 
 
Thermo Plastic Correct Answers A polymer that can be moulded more than once. 
 
Welding Correct Answers The process in which separate metal parts are joined using heat and an extra material. 
 
Soldering Correct Answers The process in which electrical components are joined together using an iron. 
 
Injection Moulding Correct Answers When molten plastic is pushed into...
Chapter 3 Manufacturing Processes
Examples of subtractive manufacturing Correct Answers Milling, drilling, and turning. 
 
Fundamental concept of subtractive manufacturing Correct Answers reduce the volume of materials throughout the process 
 
Subtractive manufacturing transformation can be seen as an economical one because value is added when comparing original shape to new shape. Correct Answers True 
 
How is shape obtained for revolution parts? Correct Answers By revolving a profile around an axis 
 
How are multiple pa...
- Exam (elaborations)
- • 6 pages •
Examples of subtractive manufacturing Correct Answers Milling, drilling, and turning. 
 
Fundamental concept of subtractive manufacturing Correct Answers reduce the volume of materials throughout the process 
 
Subtractive manufacturing transformation can be seen as an economical one because value is added when comparing original shape to new shape. Correct Answers True 
 
How is shape obtained for revolution parts? Correct Answers By revolving a profile around an axis 
 
How are multiple pa...
Ch. 9 - Design For Manufacturing And Assembly
Link manufacturing to some concepts like... Correct Answers constraints 
product portfolios 
product architecture 
usability 
design language 
 
product architecture can affect fabrication process in many ways: Correct Answers component complexity 
upgrades, servicing, adjust for use 
product platforms 
supply chains (global & local) 
 
the final stage of the product development process: Correct Answers phase 2 
implementation & production 
 
beg - new product specifications defined 
 
end...
- Exam (elaborations)
- • 11 pages •
Link manufacturing to some concepts like... Correct Answers constraints 
product portfolios 
product architecture 
usability 
design language 
 
product architecture can affect fabrication process in many ways: Correct Answers component complexity 
upgrades, servicing, adjust for use 
product platforms 
supply chains (global & local) 
 
the final stage of the product development process: Correct Answers phase 2 
implementation & production 
 
beg - new product specifications defined 
 
end...
Chapter 1: Introduction to DeGarmo's Materials and Processes in Manufacturing
GNP Correct Answers Gross National Product 
 
Manufacturing Correct Answers 1. Organized activities that convert raw materials into salable goods 
2. The economic term for making goods and services available to satisfy human wants; 
 
Assembly Correct Answers Organized activities that convert raw materials into salable goods 
 
Producer Goods Correct Answers Goods manufactured for other companies to use to manufacture either producer or consumer goods 
 
Consumer Goods Correct Answers Goods purc...
- Exam (elaborations)
- • 6 pages •
GNP Correct Answers Gross National Product 
 
Manufacturing Correct Answers 1. Organized activities that convert raw materials into salable goods 
2. The economic term for making goods and services available to satisfy human wants; 
 
Assembly Correct Answers Organized activities that convert raw materials into salable goods 
 
Producer Goods Correct Answers Goods manufactured for other companies to use to manufacture either producer or consumer goods 
 
Consumer Goods Correct Answers Goods purc...
Manufacturing Processes Midterm
Manufacturing Correct Answers The process of making a raw material into a finished product (components, assemblies). [Manufacturing = production] 
 
Manufacturing considerations: Correct Answers -Product meets design requirements, specifications and standards. 
-Manufactured in economical and environmentally friendly environment. 
-Quality must be built into product from design to final assemblies. 
-Flexible to accommodate supply and demand. 
-Adapt with new technology (materials, computers, ...
- Exam (elaborations)
- • 15 pages •
Manufacturing Correct Answers The process of making a raw material into a finished product (components, assemblies). [Manufacturing = production] 
 
Manufacturing considerations: Correct Answers -Product meets design requirements, specifications and standards. 
-Manufactured in economical and environmentally friendly environment. 
-Quality must be built into product from design to final assemblies. 
-Flexible to accommodate supply and demand. 
-Adapt with new technology (materials, computers, ...