Lean operations ultimate goal - correct answer ✔✔a balanced system: a system where supply is
synchronized to meet customer demand in a smooth uninterrupted rapid flow of materials and/ or work
through the system.
Lean operations building blocks - correct answer ✔✔- product design
- process design
- personell/org elements
- manufacturing planning and control
Benefits of Lean Operations - correct answer ✔✔- reduced waste
- high quality
, - flexibility
- reduced lead times
- increased productivity and equipment utilization
Risks of Lean Operations - correct answer ✔✔- absence of buffers if something goes wrong
- possible loss of sale/ customers
Seven +1 sources of waste - correct answer ✔✔- inventory
- overproduction
- wait-time
- unnecessary transportation
- over-processing
- Inefficient work methods
- defects
- loss of employee potential
Product Design Elements - correct answer ✔✔- Standard parts
- Modular design (fewer parts, simpler assembly)
- High capability (quality designed into product and process)
- Concurrent engineering (design + manufac involved early in process)
Process Design Elements - correct answer ✔✔- small lot size
- reduce setup times
- quality improvement
- balanced system,
- reducing inventory
Small lot size. Why? How? - correct answer ✔✔- ideal lot size = 1
- reduced WIP invent
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