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Lean & Six Sigma Test #1 Questions with correct Answers
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Lean & Six Sigma Test #1
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Lean & Six Sigma Test #1Lean – answer Set of concepts and tools, the application of which creates the most
value while consuming the least resources and eliminates waste by reducing costs
Lean eliminates costs resources in - answer Overall production process
Operations within the process
Utilization of labor
Producing and carrying inventory
Six Sigma - answerReducing Variability and defects
Lean and Six Sigma - answerEliminate non value added activities and Reduce variation
on value added activities
Steps in lean - answer1. Specify Value
2. Identify Value Stream
3. Make it Flow
4. Pull
5. Always Improving
First step in Lean - answerSpecify Value
Second step in Lean - answerIdentify Value Stream
Third Step in Lean - answerMake it flow
Fourth Step in Lean - answerPull
5th step in lean - answerAlways Improving
DFSS - answerDesign For Six Sigma
DMAIC - answerDefine
Measure
Analyze
Improve
Control
Steps in Six Sigma - answer1. Define
2. Measure
, 3. Analyze
4. Improve
5. Control
Barriers to Implementation for Lean and Six Sigma - answerCulture Limitations
Knowledge Limitations
Management Limitations
Specify Value - answerDistinguish Between value to business and value to customer
Identify Value Stream - answerIdentify chain of activities required to deliver a product or
service to the customer
Types of Waste - answerTransportation
Inventory
Motion
Waiting
Over-Production
Over- Processing
Defects
Make If Flow - answerEnsure a smooth flow in the value chain
Select from among the following tools
Pull - answerFocus on the velocity of the value stream
Identify Takt Time
Takt Time= - answerAvailable Work Time/Customer Required Volume
If customer demand decreases - answerTakt time increases
If customer demand increases - answerTakt time decreases
Always Improving - answerRecognize the need to sustain improvements
Adopt a continuous improvement
Building Blocks for Lean - answerQuality at sources
Demand Pull
Poke-Yoke
SMED
POUS
Jidoka
Kaizen
KanBan
Quality At Source - answer-Reduce defects, costs of defects.
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