Lean Bronze Exam Questions And Answers
100% Pass
2.Given this data set, whats the first pass yield (FPY)?
Good pieces = 88
Scrap pieces = 10
Rework pieces = 2
Machine Uptime= 90% - answer(100-12)/100=88
3. Which of the following is not a core element of the Toyota Production System? -
answe...
2.Given this data set, whats the first pass yield (FPY)?
Good pieces = 88
Scrap pieces = 10
Rework pieces = 2
Machine Uptime= 90% - answer✔(100-12)/100=88
3. Which of the following is not a core element of the Toyota Production System? -
answer✔Statistical Process Control
4. A tool used to implement a pull system is a ______ - answer✔Kanban
5. The first step in value stream mapping is always to: - answer✔Identify the customer and
define value
6. Batch Processing often creates the following: - answer✔. Longer Intervals
Quality Issues
Longer Leadtimes
* All of the above
7. Another common name for the Cause and Effect (Fishbone) Diagram is the: -
answer✔Ishikawa Diagram
8. The book that was widely credited with popularizing lean manufacturing across North
America in the 1990s was called: - answer✔The Machine That Changed the World
9. Henry Ford's ideas were revolutionary for the manufacturing world but Fordism wasn't
without its faults. Which of the following are reasons why Ford's production methods were not
sustainable? - answer✔Ford viewed his employees as a variable expense
Quality was the job of engineers
Ford's production lines were not flexible
All of the above
10. Which of the following wastes is typically viewed as the worst form of waste? -
answer✔Overproduction
11. Which of the following statements are true regarding an A3? - answer✔. It is a problem
solving tool that can be used by any employee in the company
Its a coaching tool between a learner and a teacher
It is a document A3 size that helps capture and share knowledge in a structured way
All of the above
12. What event sparked the creation of the Toyota Production System? - answer✔A visit by a
japanese engineer to a Ford Factory
13. Understanding value is an important part of lean manuafacturing. Indicate which of the
following activities are value added: - answer✔Transform the raw material
14. According to Pascal Dennis (Lean Production Simplified), which factor has the greatest
impact on safety? - answer✔Poor Ergonomics
15. Given that my leadtime is 8 minutes, I make 2 cars per minute and the average value of a car
in the assembly process is $10,000, what is my inventory value approximately? -
answer✔10000*2=20,000*8=160,000
16. What is the foundation of Toyota's House of Lean Production? - answer✔stability
17. Development of people is a core part of a lean culture. What is a key difference between
mentoring and coaching? - answer✔Mentoring should be done one on one while coaching
doesn't have to be
18. What is the purpose of red tagging as it relates to 5S? - answer✔Identify material, tools or
equipment that you want to remove from a work area
19. Which of the following is not one of the 5 lean principles captured by Jones and Womack in
"The Machine that Changed the World"? - answer✔Ensure a clean and safe working
environment
20. What is the capacity of a produciton cell given that:
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