Exam (elaborations)
LEAN BRONZE EXAM QUESTIONS AND ANSWERS
- Course
- Institution
LEAN BRONZE EXAM QUESTIONS AND ANSWERS...
[Show more]
Content preview
2. For this data set, what is the first pass yield (FPY).Good parts equal 88.
Scrap pieces equal 10
There are two rework components per machine. Uptime = 90% - Answer (100-
12)/100 = 88.
3. Which of the following is not a key component of the Toyota Production
System? - Answer: Statistical Process Control.
4. Kanban is a tool for implementing a pull system.
5. The first step in value stream mapping is always to: - Answer. Identify the
customer, then define value.
6. Batch Processing frequently produces the following: - ANSWER. Longer
intervals
Quality Issues
Longer Leadtimes
* All of the aforementioned.
7. The Cause and Effect (Fishbone) Diagram is also known as the ANSWER
Ishikawa Diagram
8. The book that was generally credited with popularizing lean manufacturing in
North America in the 1990s was called: ANSWER: The Machine That Changed
the World.
9. Henry Ford's ideas revolutionized the manufacturing industry, yet Fordism
wasn't without flaws. Which of the following explains why Ford's production
tactics were unsustainable? - ANSWER: Ford saw his employees as a
changeable expense.
, Quality was the job of engineers.
Ford's production lines weren't adaptable.
All of the aforementioned.
10. Which of the following wastes is generally regarded as the worst type of
waste? - ANSWER Overproduction
11. Which of the following things are correct about an A3? - ANSWER. It is a
problem-solving tool that may be used by any employee of the firm.
It's a coaching tool for a learner and a teacher.
It is an A3-sized document that helps capture and disseminate knowledge in a
systematic fashion.
All of the aforementioned.
12. What incident prompted the establishment of the Toyota Production
System? - ANSWER A visit by a Japanese engineer to a Ford factory.
13. Understanding value is a crucial aspect of lean manufacturing. Which of the
following activities are value-added? - ANSWER Transform the raw materials.
14. According to Pascal Dennis (Lean Production Simplified), which factor has
the biggest influence on safety? - ANSWER Poor ergonomics.
15. Given that my lead time is 8 minutes, I produce two vehicles per minute,
and the average value of a car in the assembly process is $10,000, what is my
inventory worth? - ANSWER: 10000*2 = 20,000*8 = 160,000.
16. What is the foundation for Toyota's House of Lean Production? - ANSWER
stability
17. A lean culture places a high value on employee development. What is the
main difference between mentoring and coaching? - ANSWER Mentoring
should be done one on one, although coaching does not have to be.
18. What is the objective of red tagging in relation to the 5S? - ANSWER
Determine the materials, tools, or equipment you wish to remove from a work
area.
The benefits of buying summaries with Stuvia:
Guaranteed quality through customer reviews
Stuvia customers have reviewed more than 700,000 summaries. This how you know that you are buying the best documents.
Quick and easy check-out
You can quickly pay through credit card or Stuvia-credit for the summaries. There is no membership needed.
Focus on what matters
Your fellow students write the study notes themselves, which is why the documents are always reliable and up-to-date. This ensures you quickly get to the core!
Frequently asked questions
What do I get when I buy this document?
You get a PDF, available immediately after your purchase. The purchased document is accessible anytime, anywhere and indefinitely through your profile.
Satisfaction guarantee: how does it work?
Our satisfaction guarantee ensures that you always find a study document that suits you well. You fill out a form, and our customer service team takes care of the rest.
Who am I buying these notes from?
Stuvia is a marketplace, so you are not buying this document from us, but from seller luzlinkuz. Stuvia facilitates payment to the seller.
Will I be stuck with a subscription?
No, you only buy these notes for $12.49. You're not tied to anything after your purchase.
Can Stuvia be trusted?
4.6 stars on Google & Trustpilot (+1000 reviews)
75632 documents were sold in the last 30 days
Founded in 2010, the go-to place to buy study notes for 14 years now