1. Inspection data requires for making effective manufacturing decisions: - Answers -
Accurate data.
A feature of all mistake-proofing systems is: - Answers -Automated inspection.
A manufacturer has several options to handle nonconforming materials. The option to
use a
nonconforming material is acceptable: - Answers -Only if it does not affect performance
or cause a safety hazard.
A process SOP should include clearly stated procedures for dealing with nonconforming
materials. If
nonconformity is detected and there are no written procedures, it is the responsibility of
the frontline
worker to: - Answers -Refer the problem to a supervisor or responsible department.
Third-party audits provide evidence that a quality program meets standards. A
Third-party audit might be performed in order to: - Answers -Acquire or maintain
certification.
An auditor bases his/her audit report on data collected by: - Answers -Directly observing
the process. Interviewing workers and supervisors. Examining production records.
Inspections can be carried out for several purposes, including as a part of continuous
improvement.
To perform inspections, workers should know how to: - Answers -Read production
documents. Use inspection and analysis tools. Read safety and environmental
standards.
A possible source of inaccuracy in inspection data is: - Answers -Human error.
Communication breakdowns can lead to inaccuracies and poor decisions.
Detailed instructions for communicating results must be included in every: - Answers -
Inspection plan.
The inspection frequency for any given process depends on a number of factors.
This frequency is specified in a (n): - Answers -Sampling plan.
, The main purpose of inspecting the final product is: - Answers -Product acceptance.
Many products require, a record of a material's history. This record is known as
The products: - Answers -Traceability.
In some cases, nonconforming goods are shipped to a customer if the customer
Waives the specification. When this happens, workers should: - Answers -Be aware that
the shipment is an exception.
Many inspections are performed by frontline workers. Quality management
Systems require that the company: - Answers -Provide training of proper procedures for
testing. Include training in health, safety, and environmental procedures. Keep complete
documentation of all training.
The purpose of a quality audit is to: - Answers -Provide assurance that the process
follows the guidelines of the quality plan.
The three types of quality audits are: - Answers -Internal, external, and third-party.
An audit report is always presented to the person or organization requesting the
Audit. A summary of each discrepancy from standards should also be available to: -
Answers -Production workers involved in the process.
What documentation is required for "first piece" inspections? - Answers -In-process form
Product testing must include shipping tests to: - Answers -Identify problem areas in
product design or assembly
If two angles are complementary, then both are angles. - Answers -Acute
Which of the following is involved with reducing setup? - Answers -First good piece
every time
When using a nut, bolt, flat washer, and lock washer, the lock washer should be
Positioned: - Answers -Between the nut and flat washer
Which of the following is included in a manufacturing process? - Answers -Machine
resources
Dial indicators are adaptable for use with: - Answers -Snap gauges
Arrowheads are used on a drawing in many applications. One of the applications
Is lines. - Answers -Cutting plane
Follow-up and closeout of audit-initiated corrective actions is a part of: - Answers -The
audit function
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